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Loose exhaust manifold, part 3 |
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Plan- |
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Since I had the bottom end rebuilt less than 40,000 miles ago, I am
not going to be pulling it all apart.
Hopefully the dealer did at least this right. I am just going to give this thing a good cleaning while the head is out.
Plus I have borrowed a straight edge to see if the block is flat
(please, please, please). I'm amazed at how small the block
seems with everything off it. I finally have a true idea of
just how little the displacement is. Three liters, that's it. |
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Project- |
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Fortunately the block was good and flat. |
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I plugged all the water holes, bolt holes and around the pistons
with a heavy marine grade grease to keep particles out of the
important places. A dremel tool and some light abrasive disks
is what I used to clean up the block deck. I will used this to
clean up all of my gasket surfaces. Fortunately the block was good
and flat. I was pleasantly surprised at how easily everything
cleaned up. It looks good with ten years of crud gone off the
engine. I used a degreaser that sprayed with a hard fast stream
instead of the foamy kind, it seems to work better. |
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With the engine out, it's easy to see the
engine bay needs
destailed. |
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Difficulty- |
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1- This was very easy as all I did was clean up the block. |
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2- This could have gotten far worse if the deck had been warped. |
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Problems- |
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9- During disassembly, I noticed that the crank pulley turned a bit on
its own. It seems that the keyway has gotten wobbled out (loose
bolt).
Fortunately the timing belt pulley is ok, or I would be putting another
crank in this thing. Since it's just the accessory belt pulley and
damper, I am going to repair this with JB Weld.
I wrapped the new key in wax paper, filled the keyway with JB Weld,
and clamped the key in with a hose clamp. After curing, I
removed the key and unwrapped it, and filed the JB Weld smooth. |
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Intermission- |
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There is about 35 square feet of parts that is now out of the car.
I sure hope I don't have any parts left over when I'm done.
Now I'm just waiting for the
new head. |
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It looks so small |
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The pulley key is warbled out |
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Grease to seal the holes |
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Cleaning the deck |
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Parts, parts everywhere |
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Last updated:
Freitag Oktober 21, 2005
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Time |
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144 hours (5 hours here) |
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Total costs |
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$1,683.50 ($45.50 here) |
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Materials &
parts |
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Engine degreaser- $20.00 |
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Brake cleaner- $12.00 |
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Bottom pulley key- $2.50 |
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Stick of JB Weld- $2.50 |
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Piece of wax paper- on hand |
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Marine grease- $5.00 |
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Rags- on hand |
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3M abrasive disk- $3.50 |
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Tools |
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Deck checker bar |
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Dremel tool |
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Small head scrub brush |
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Flat file |
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Engine stand |
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