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Plan. |
More photos below. |
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For a while now I have had to keep cleaning an oily residue off the
inside of the windows of my Supra. Someone told me this was due to a heater
core leak. I was losing coolant (seepage through the radiator
top cap), but I didn't
smell any coolant so I didn't think he was right. A few months
later, sitting in a drive-thru line, I started smelling coolant very
strongly. I was blowing steam out of my rightmost dash vent.
Sorry for doubting you friend.
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The Project. |
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I've never had the dash out in this car and the Service Manual isn't
very specific about it. I removed the stereo, stereo and a/c
cover, the center console, and from there just started digging in.
For the pad, I just took out what bolts I could see and gently
pulled to tell where it was still attached at. Turned out it
came off without too much trouble. What a mess of tangled
wires, ducting, and computer boxes it revealed The next item
was the metal crossbar. In order to remove it I had to detach
the computer modules, wiring clips, and such. Again I removed
the bolts I saw and l slid it out the passenger's side of the car.
I had already used a length of heater hose to bypass the heater
valve and core, so the core was loose from the cooling system.
With a few nuts and screws the heater core box was loose. At
this stage I wasn't sure if I would have to open the a/c system or
not. Most of the shops that I had talked to said yes.
Well we'll just try it first. I did have to loosen the a/c box
from the firewall to give myself the extra room I needed to wiggle
the heater box out. Let me reiterate: the heater core
will come out without breaking into the a/c system. By
now it was too late to finish the job, so I screwed the shift knob
back on, hooked up the gauges, wire tied them above the steering
column and drove the car home. Let me tell you that was a
noisy ride. I could see right out the center of the car, past
the trans, and down to the road. The next day I took the old
core out of the box and filled it with water. It started
leaking right away. I guess teh core itself is bad, good thing
I have another. Everything went back together quickly now that
I knew where everything was.
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Step by step how to...
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Difficulty. |
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1- I guess that Toyota uses this core in other vehicles and made it
so the pipes coming off of it are changeable depending on the
application. This made it impossible to tell if my leak was in
the core itself or in one of the joints without pulling the core
anyway. If I was going to have to take the core out, I might
as well have another just in case. I had to buy a used core
without even knowing if I needed one
2- All in all, the job was fairly easy for someone with patience and
good mechanical sense. It's seems more difficult than it is.
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The Problems. |
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None.
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The
Payoff. |
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The payoff for getting rid of an item that was spewing steam into
the cabin need not be told, I think. I used this repair to replace my dash as it had
curled up above the gauges and remove an old cell phone.
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Here I go, can this be done at home. |

With the dash gone, there is quite a mess. |

The cross bar is hanging out the door. |

Here is the heater box in the center of the car. |

This is the heater to a/c boxes joint |

The a/c box to the blower. |

With the stuff loose, the heater box will come out. |

See. |

The new core is on the left. |

Pipe to core seam, possible leak point. |

Water flows right out of the old core. |

All finished, new dash, no more cell phone. |
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Back to top... |
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Time |
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12 hours |
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Total Cost |
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$75.00 |
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Difficulty, 1
- 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Problems, 1 - 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Payoff, 1 - 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Materials/Parts |
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Heater core (used)- $75.00 |
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Antifreeze- $4.00 |
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Water- $0.00 |
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Tools |
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Ratchet and sockets. |
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Wrenches |
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Flat head screwdriver |
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Needle nose pliers |
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