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Plan. |
More photos below. |
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My Supra now has a constant code 52. I wasn't sure if this was an
actual bad knock sensor or wiring. Since the wiring
was the cheaper of the two repairs, I opted for it. I read the
tech tip and will definitely be shortening the connector that goes
behind the starter so I won't have to remove it for any future knock
sensor work. A set of new connectors is $20.00, but I will use
my old ones as I have a spare in my parts car just in case I need
one.
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The Mechanical Project. |
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I completely removed the hood for this as I would be working at the
back of the engine compartment. I also removed the strut and
the metal vacuum line assembly that are under the intake to give
myself room to get my arm in there. I was unable to get my
starter loose at the time. I guess I shouldn't have tightened
it so much during my loose manifold engine repair. What I
ended up doing was loosening the motor part of the starter to get it
out of the way after taking the positive terminal off the battery.
I removed the two long bolts on the motor and gently pulled it
towards the front of the car. I made the mistake of not
pressing the bearing and rotor assembly firmly into the motor
housing. If the rotor moves out about a half inch the brushes
will drop off the back and are a real PITA to get back on.
There is one wire that I didn't see how to remove so I just moved
the motor as far out as I could. I also used petroleum jelly
to keep the gaskets in place so they didn't drop off during
reassembly.
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The Electrical Project. |
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With the starter out of the way I could remove the back connector as
well. I cut the sensor connectors off leaving myself about 4
inches of wire to work with. I then pulled the wire and pin
from connector. I used a dremel tool to cut off the back part
of one of the connectors and sanded it smooth, this will
be for the back sensor. I stripped the outer cover of the RCA
cable back about 1.5 inches, used the jewelers screwdriver to pry
apart a hole where the shielding crosses. I then pushed my
screwdriver into this hole, under the center conductor, and back out
the same shielding hole. This made a hump of the center
conductor, and allows if to be pulled back and out leaving a good
length of braided shielding to solder to. I then stripped the
center insulation back. I soldered in the RCA cable center
connector and attached about 7 inches of wire with eyelets on the
end to the shields. Scrub off any remaining flux and heat
shrink everything. The ECU end was even easier. I
removed the dash undercover, the glove box, and the panel behind the
glove box. There are 5 connectors holding the engine wiring
harness to the ECU and dash wiring. With these undone, I
pulled the wiring harness out of the car. I had to cut back
the factory electrical tape to get at the wires I wanted, I just
made sure I remember which wires exited where and how far back for
rewrapping. The wires are white and kind of see through and go
to pins 10, the front sensor, and 11, the back one. About 6
inches back from the connector the wires run into a brown covering.
This covering is the shield running off somewhere. I just cut
the wire about two inches out from the connector, and copied the
process from the sensor end. The total length of new cable
needed to go around the intake manifold, across the back of the
engine compartment, and into the car was right at 7 feet.
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Difficulty. |
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1-
The most difficult part of this repair is removing the starter.
Even if it wasn't too tight like mine, it still is a pain to get
out.
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The Problems. |
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1- I still have a code 52, I guess the sensor itself is bad.
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The Payoff. |
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For me the payoff wasn't very good. If it had fixed the
problem, then my marks would have been much higher.
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On to
replacement...
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I had to remove parts for work space. |

Locations of the knock sensors, back one is behind the starter. |

View of the starter. |

Had to remove the starter motor. |

Reuse the old sensor connectors. |

Connectors apart. |

One connector sanded to clear the starter. |

Sensor connectors back together. |

The ECU side of things. |

Center connector is for ECU. |

Soldering in the new wire. |
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Back to top... |
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Time |
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5 hours |
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Total Cost |
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$44.00 |
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Difficulty, 1
- 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Problems, 1 - 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Payoff, 1 - 10 |
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1,2,3,4,5,6,7,8,9,10 |
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Materials/Parts |
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9' shielded RCA cable- $35.00 |
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Heat shrink, various sizes- $6.00 |
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Electrical tape- on hand |
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Solder- on hand |
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Contact cleaner- on hand |
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Sensor connectors ($20.00 for 82219 - 89103)- on hand |
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Petroleum jelly- on hand |
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Zip ties- #3.00 |
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3' of wire- on hand |
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4 eyelets- on hand |
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Sand paper, 200 grit- on hand |
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Tools |
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Ratchet and sockets. |
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Phillips head screwdriver |
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Flat head screwdriver |
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Jeweler's flat head screwdriver |
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Wire cutters |
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Wire strippers |
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Stiff bristle brush |
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Soldering iron |
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Dremel tool and cutting wheel |
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